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Electric Fuel Gas Startup Super Heater

Electric Fuel Gas Startup Superheater

Electric Fuel Gas Startup Superheaters are used during initial startup of a Gas Turbine. During Startup the heater will raise the temperature of the fuel gas to the minimum required superheat level as defined by the turbine manufacturer. Startup Heaters, sometimes refered to as Black Start Heaters, superheat the gas until the performance heater can maintain the required temperature of the gas to the Turbine in a combined cycle power plant. The Startup/Superheater is placed after the final coalescing filter to prevent any moisture from dropping out prior to the Gas Turbine.

 

The Heater is typically controlled via 100% Silicon Controlled Rectifier (SCR) or Thyristor. It is common to power the heater with a generator during startup. If a generator is used for startup power, it is recommended that the SCR Controlled heater does not exceed 25% of the Generator Duty to prevent cycling of the Generator. A SCR/Step Control Scheme is employed to prevent the cycling of the Generator.

Electric Fuel Gas Startup Super Heater Diagram

Standard Features

Skid Mounted System, Pre-Wired

Heater and Vessel ASME Certified to ASME Section VIII Div 1

Hazardous Area Heater Certified to CSA, ATEX or IECEx

Bypass line with Fire Safe Ball Valves

Type Z Purged Control Panel for Class I Div 2, Class I Zone 2 or IEC Zone 2

Molded Case Circuit Breaker for incoming power and protection

Class J or NH Type fast acting fuses for circuit protection

Panel is Ul/cUL certified

Nema 4 Carbon Steel Control Panel

Thermal Relief PSV Included

Alloy 800 Heating Elements for Superior Corosion and Heating

Type K Thermocouple Attached to the Heater Element Sheath for overtemperature Protection

Type K Thermocouple inside of 304SS Thermowell for process control

Structural Steel Skid Base

Digital PID Temperature Indicating Controller (TIC) for Process Control

Digital Overtemperature Controller (OTC) for High Temprature shutdown

Emergency Shutdown Signal from Customer Control System

Status signals from Control Panel to Customer Control System

Remote Setpoint from Customer Control System

Process Temperature Re-Transmission to Customer Control Sytem

Heater Running Status Singal to Customer Control System

Heater Drain with Ball Valve

Optional Features

Delta Temperature Control

Trunnion Mounted Ball Valves

Other Temperarture Sensors such as RTD or Type E Thermocouples

Pressure Indicators

Temperature Indicators

Flow Transmitters

Temperature Transmitters

Pressure Transmitters

Automated Valves

Nema 4X Control Panel (304 or 316)

300 lb rated system

300# Rated System

PN

kW

Amps

Htr Dia

Ele

Circuits

Line Size

Skid L (feet)

Skid W (feet)

FGSH-48-3

48

57.7

6

12

2

2

6

4

FGSH-60-3

60

72.2

8

12

3

3

15

4.5

FGSH-90-3

90

108.3

8

18

3

3

6.5

4.5

FGSH-120-3

120

144.3

8

24

4

4

6.5

4.5

FGSH-150-3

150

180.4

10

30

5

4

7

5

FGSH-180-3

180

216.5

10

36

6

6

7.5

5

FGSH-216-3

216

259.8

10

36

6

6

7.5

5

FGSH-252-3

252

303.1

12

42

3

6

8

5.5

FGSH-288-3

288

346.4

12

48

4

6

8

5.5

FGSH-324-3

324

389.7

12

54

6

6

8

6.5

FGSH-360-3

360

433.0

14

60

5

8

8.5

6.5

FGSH-405-3

405

487.2

12

54

6

8

8.5

6.5

FGSH-450-3

450

541.3

14

60

10

8

8.5

7.5

FGSH-540-3

540

649.5

14

72

8

8

9

11.5

FGSH-630-3

630

757.8

16

84

14

10

9.5

11.5

600 lb rated system

600# Rated System

PN

kW

Amps

Htr Dia

Ele

Circ.

Line

Skid L

Skid W

FGSH-48-6

48

57.7

6

12

2

2

6.5

4.5

FGSH-60-6

60

72.2

8

12

3

3

7

4.5

FGSH-90-6

90

108.3

8

18

3

3

7

4.5

FGSH-120-6

120

144.3

8

24

4

4

7.5

4.5

FGSH-150-6

150

180.4

10

30

5

4

8

5

FGSH-180-6

180

216.5

10

36

6

6

8

5

FGSH-216-6

216

259.8

10

36

6

6

8

5

FGSH-252-6

252

303.1

12

42

3

6

8.5

5.5

FGSH-288-6

288

346.4

12

48

4

6

8.5

5.5

FGSH-324-6

324

389.7

12

54

6

6

8.5

6.5

FGSH-360-6

360

433.0

14

60

5

8

9.5

6.5

FGSH-405-6

405

487.2

12

54

6

8

9

6.5

FGSH-450-6

450

541.3

14

60

10

8

9.5

7.5

FGSH-540-6

540

649.5

14

72

8

8

9.5

11.5

FGSH-630-6

630

757.8

16

84

14

10

10.5

11.5